About the course
This 2-day course on Core Tools comprises of APQP, PPAP, FMEA, SPC and MSA. These quality core tools are building blocks to effectively create and manage an organization’s quality management system.
This training program addresses in depth, how process flows, Process Failure Modes and Effects Analysis (PFMEA), Advanced Quality Control Plans and shop floor documentation that are linked and used to achieve process standardization and improvement. It also focuses on PPAP, Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).
What will you learn from the course?
- Failure Modes and Effects Analysis (FMEA)
1 Introduction to FMEA
1.1 What is FMEA?
1.2 Compare and contrast the different types FMEA
1.3 Types and selection of key quality characteristics
for use in a FMEA process
1.4 Linkages between DFMEA, PFMEA and Control Plan
2 Overview of steps in developing and applying an
- Measurement System Analysis (MSA)
1 Introduction to Measurement System
1.1 Metrology and Terminology
1.2 The Measurement Process and types of measurement errors
2 Variable Measurement System Study
2.1 Stability Study
2.2 Bias Study and Linearity Study
3 Variable Measurement System Study
3.1 Repeatability and Reproducibility Study
- Statistical Process Control (SPC)
1 Basic Statistics for Quality Control, Assurance and
1.1 Understanding Variation
1.2 Population and Sample
1.3 Measure of Location
1.4 Measure of Dispersion
2. Statistics Process Control
2.1 Fundamental and Concept
2.2 Analysis and interpretation of Patterns (Trends)
in Control Chart
2.3 Steps in Control Chart Setup
2.4 Types of Variable Control Charts
3 Process Capability
3.1 Introduction to Process Capability and Benefits
3.2 Steps involved in a capability study
3.3 Interpreting Defective level from Process
- Advanced Product Quality Planning (APQP)
1 Fundamentals of APQP
2 Plan and Define Phase
3 Product Design and Development Phase
4 Process Design and Development Phase
5 Product and Process Validation
6 Feedback, Assessment and Corrective Action
7 Control Plan and terminology
- Production Part Approval Process (PPAP)
1 Purpose and scope
2 Submission Requirements
3 Submission Levels Requirements
4 Approval Status and Record
What is the course methodology?
Participants will learn through lectures, case studies, group exercises and discussions.
Who should take the course?
Management Representatives, Internal Auditors, Supervisors, Engineers and Managers, actively involved in Process Design & Development Production, Executives involved in Quality & Quality Management System activities, Potential Internal Auditors
Contact us for enquiries
To contact someone from TÜV SÜD, you may email us at email@example.com or call +62 21 2986 5795 / +62 21 2986 5796.
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